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         PVD-真空离子镀(VAC-ION PLATING)技术是1963年,由美国的D.M.MATTOX研制成功 的,当时主要用于人造卫星需要耐磨的零部件。此后,德国、瑞士、日本等国也迅速发展起来。  
          随着世界范围内能源的短缺和能量费用的日益提高 ,作为无公害的真空镀膜技术也在我国迅  速发展起来。真空离子镀主要 包括多弧和磁控溅射离子镀?#28034;?#24515;阴极电子枪等工艺,或结合两者  的复合镀膜工艺。
          PVD处理技术是一种先进的注塑模具、五金模具表面改性技术,经表面强化处理后,注塑模 具、五金模具模具表面力学性能会得到极大的?#32435;疲?#36798;到延长其使用寿命的目的。PVD处理技术  具有设备简单、操作方便、生产成本低,形成的碳化物具有优异的性能,因而备受世界各国重视。 
          60-70年代以来,日本、美国等公司开始将PVD处理技术应用于实际生产,并由此大大加速 了日本和美国模具行业的发展。而且PVD处理技术应用范围也十分广泛,不仅仅限于注塑模具、  五金模具模具,现在已经广泛应用于机械零件、刀具、化工,对于整个机械制造业的发展都具有 实际意义。
 
 
图片关键词
          我国的PVD处理技术研究始于70年代,依托国内?#19994;紜?#27773;车产业大发展的背景,工业应用前景广阔;同时基于国内现有钢材、热处理水平研发水平所限,大大增加了PVD处理技术研发应用的复?#26377;浴?#20026;将这一新技术应用于工业生产,国内大专院校成立专业课题研究开发,终因技术复杂程度高,未能取?#31859;?#22909;效果,工业应用需要专业设备和现场生产技术结合。自2010年我司引进日本某品牌设备和技术以来,较好地解决了PVD处理技术的实现问题并予以量产化,获得了规模化发展。但 随着我国?#19994;紜?#27773;车行业的爆发式发展,模具注塑技术突飞猛进,特别是精密模具?#22270;业?#21046;造业对塑胶源料的新标准,对于PVD处理技术提出了更高的要求。
 
       经PVD处理的工模具给工业生产带来的优势有:1.提高模具寿命;2. 提高制品质量一致性; 3. 提高生产效率;4.降低模具补修工数;5. 减低润滑油使用量;6.?#32435;?#21171;动作业环境等。其工业优势契合当今国内大规模迅猛发展的?#19994;紜?#27773;车产业,使得其在?#19994;紜?#27773;车塑胶注塑、五金冲压行业中的应用十分广泛,成为注塑模具和五金模具首选的适宜的表面处理方式。
 
图片关键词
 
 
图片关键词
1、镀涂层的注模模具能显著延长使用寿命、缩短生产周期,并改进使用性能,从而能提高生产率并降低生产成本。
2、熔料的可流动时间更长,填模的效果也更好,注入压力能保持更长的时间,从而减少了缩痕。
3、可减小粘附倾向,使脱模更容易,通常可避免或减少使用脱模剂。
4、当处理高研磨性的熔料时,涂层的硬度可大幅度降低磨损。此外,在清洁和保养期间,涂层还可起到防止模具受到损坏的作用。
5、由于填模质量更好、变形减少且工具表面光亮,生产出的零件产品质量更?#36873;?#24223;品?#24335;?#20302;。
6、涂层表面的颜色变化能够尽早反映出磨损情况,从而可使昂贵的模具和衬套得到及时地修复。
7、由于摩擦系数低,可有效防止移动的模具零件(例如,喷射器、滑?#39304;?#23548;向元件、顶针)受到刮伤或卡住,?#35789;?#22312;无润滑运行的情况下也是如此。
8、、 涂层的防腐蚀性能和高硬度可有效?#32435;萍业?#27169;具生产中的无卤料对模具的腐蚀?#22270;硬?#32420;对模具的磨损。
 
 
 
 
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